Your production plant could include cooling, stripping, distilling, absorption, or some other types of towers however, if you truly wish to optimize the processes within those towers you then should simply decide on ceramic saddle packing should you wish to ride away with improved production. Ceramic has excellent heat and acid resistant properties and has a number of other advantages over other column packing material such as metals and plastics.
In case you are part of the petrochemical, chemicals, environmental, gas, or any other allied industry that needs various kinds of towers to separate various chemicals then you will also require matching packing within those raschig-rings towers. The function of this packing is to increase the contact area inside the column and enhance liquid gas distribution for improved distillation, stripping, absorption, regeneration, or other processes which are critical to separate various chemicals within an efficient manner. Whilst old columns or towers utilized simple round rings constructed from ceramic as well as other materials, newer designs are now allowing for increased contact area so as to boost the efficiency of the process without hiking up production costs.
The ceramic saddle shape has truly shown to be an excellent design in improving the surface area of the packing because this distinctive saddle shaped design offers contact areas on the interior and outside of the saddle to increase heat transfer with minimum drop in pressure which is so vital during any process within the column or tower. Ceramic is an excellent material that has very high ability to resist high temperature in addition to the majority of organic chemicals and acids except hydrofluoric acid. The saddle design by itself has undergone numerous design changes through the years to improve the efficiency in the packing substantially while lowering likelihood of distortion or breakage when they are stacked inside a tower. Saddles made out of ceramic have extremely less porosity and water absorption features while their increased area enables them to engage in optimum processes with no need to over stack your towers with packing.
A ceramic saddle will often feature a smooth surface whilst having a ribbed design. These saddles possess excellent mechanical strength and may thus be stacked in the majority of towers without problems. It is possible to choose from various saddle designs but one such saddle variant available as ceramic intalox saddles truly provides an excellent design along with superior strength to optimize your production process to a visible extent. The intalox saddle is in the shape of a sea shell along with several ridges and provides excellent heat and acid resistance whilst being rather easy to stack even in deep bed towers. These saddles are very cost effective to produce and provide a wonderful opportunity for you to upgrade to better packing alternatives without increasing your production costs. These saddles are generally available in sizes that range between 12 mm and 76 mm, and you can select the size and number of this packing based on your specific tower requirements.
In case you have stayed faithful to traditional packing made out of obsolete materials then you definately should certainly browse around at packing derived from improved materials and innovative designs. It is possible to certainly ride out with improved output with ceramic saddle packing stacked within your cooling, distilling, stripping, or absorption towers, among others, so as to improve yields in a truly affordable manner.