Merely boiling your fermented mixture or mash or other volatile substance to ensure distillation just isn’t enough and you could instead ensure efficient distillation by using a berl saddle installation in your column. Your distillation column should feature these saddle shaped packing can ensure efficient distillation with a lower pressure, which in turn will boost output of your selected distilled liquid while stripping it of all harmful contaminants at the same time.
Whether you’re just a passionate alcohol connoisseur out to distill your preferred alcoholic drink such as vodka, rum, whiskey, etc in your own home or even a commercial distiller that is interested in distilling various types of petrochemical or fertilizer products or maybe involved in removing harmful pollutants from water through distillation, it is vital that you do a lot more than merely boil your raw material raschig-rings to begin the distillation process. You will need adequate packing in your distillation tower, especially if you are not using trays to separate various chemicals out of your raw material as well as raise the area of contact during the distillation process.
While you can also use raschig rings to act as efficient packing in the distillation tower during distillation, berl saddles offer distinct advantages over other types of packing simply because this open packing is actually in the shape of a horse saddle and is open from the inside as well as the outside. This ensures very high surface contact area that in turn ensures higher level of fluid distribution. You may stack each berl saddle over another when inserting them in your distillation column so as to filter vapors that pass through them during distillation. An additional advantage of these unique ceramic saddles is that it will not cause high pressures on the inner column walls when compared with rings. The ceramic construction of these saddles also ensure that they can be highly resistant against strong acids apart from hydrofluoric acid, high temperatures, and many types of organic solvents.
However, although the berl saddle is a winner by design, early construction of such saddles were prone to come crashing down when stacked inside the distillation column. Newer designs with better ceramic materials are now trying to solve this issue and various industries too have started noticing the various advantages provided by this uniquely shaped packing. You as well can order for these ceramic saddles from select internet stores if you need to have them delivered right at your house, office, or factory. These saddles are available in various sizes and you should order them depending on the size of your own distillation column as well as your specific requirements. You should certainly try out this type of packing if you wish to boost the efficiency of your house or commercial production while also winding up with a filtered and polished liquid end product on completion of the procedure.
Whether you wish to distill various alcohols or spirits at home or run a commercial distillery or some other type of chemical distilling plant, you would surely be on the lookout for items that improve the quantity and quality of your merchandise. One such product with a unique open shape is definitely the berl saddle that allows for optimum surface area during distillation and will truly improve your distillation process in an very inexpensive manner.